StabilityStudies.in
Standard Operating Procedure for Stability Testing of Freeze-Dried (Lyophilized) Products
1) Purpose
The purpose of this SOP is to outline the procedure for performing stability studies on freeze-dried products to ensure that they maintain their potency, purity, and efficacy throughout their shelf life.
2) Scope
This SOP applies to all freeze-dried products manufactured, tested, or stored within the facility. It is relevant to departments involved in production, quality control, quality assurance, and regulatory compliance.
3) Responsibilities
- Quality Control (QC) Team: Conducts stability tests, including moisture content, potency, and sterility tests.
- Quality Assurance (QA) Team: Reviews and approves protocols and final
reports.
Production Team: Provides samples and maintains documentation of production records.
4) Procedure
- Sample Collection and Preparation
- Collect representative samples of freeze-dried products from production batches.
- Store samples under recommended storage conditions until stability testing begins.
- Development of Stability Study Protocol
- Draft a protocol detailing storage conditions, test intervals, and analytical methods (e.g., Karl Fischer titration for moisture content).
- Submit the protocol for approval to the QA and Regulatory Affairs teams.
- Conducting the Stability Study
- Store samples in stability chambers under defined conditions (e.g., 25°C/60% RH, 40°C/75% RH).
- Perform analytical tests at each interval to assess moisture content, potency, and sterility.
- Document all test results, observations, and any deviations from the protocol.
- Data Analysis and Reporting
- Analyze the stability data to determine if the freeze-dried product meets the acceptance criteria over time.
- Prepare a detailed stability study report and submit it to the QA team for review and approval.
5) Abbreviations, if any
- QC: Quality Control
- QA: Quality Assurance
- RH: Relative Humidity
6) Documents, if any
- Stability Study Protocol
- Analytical Test Reports
- Stability Study Report
7) Reference, if any
- ICH Q1A(R2): Stability Testing of New Drug Substances and Products
- USP General Chapter <696>: Freeze Drying / Lyophilization of Parenterals
8) SOP Version
Version 1.0
StabilityStudies.in